How to Safely Move a Railcar
Railcars are relatively easy to get moving, but extremely difficult to stop. A typical railcar weighs 30 tons when empty, making for enormous momentum even when moving at a low speed. Using a forklift to move a railcar will damage the lift because its drivetrain is not designed for moving something so heavy; sooner or later its transmission will fail under the weight. Using a forklift or tractor can also lead to serious accidents and injuries. A railcar’s momentum can easily flip a tractor or pull a forklift into a collision.
Payloaders are sometimes used as railcar movers. Moving a railcar with a payloader comes with OSHA guidelines that include installing a railcar coupler to the back of the payloader and engaging an auxiliary air compressor to utilize the railcar’s brakes. This method is safe but damages the track. Over time, the payloader’s rail wheels will loosen the rail spikes and weaken the rail ties, meaning expensive track repairs a few years down the road.
The safest and most efficient way to move a railcar is with a railcar mover. They are designed and built to control the massive momentum of a railcar. A locomotive can also move a railcar safely, but usually is not the most economical option unless you’re moving a large number of cars at a time.